This work examines the mechanical performance and adhesion characteristics of commercial silicone-based antifouling coatings applied to DH36 steel substrates. DH36 is a low-carbon, high-strength structural steel widely used in marine applications, where its exposure to seawater makes it prone to rapid corrosion and biofouling. Antifouling coatings therefore play a dual role: they limit biological growth and provide an essential corrosion barrier. Growing environmental concerns and regulatory pressure have increased interest in silicone formulations that incorporate less toxic or "eco-friendly" active ingredients, as demonstrated in our previous related studies. In this context, the present study aims to investigate the adhesion strength of a three-layer commercial antifouling system, composed of a primer, a binder layer, and a silicone topcoat, applied to DH36 steel sheets. Mechanical performance was evaluated through pull-off adhesion tests and three-point bending tests, systematically varying the deposition parameters. The results identify how process variables influence coating-substrate adhesion and provide insights for optimizing deposition protocols to maximize the durability and protective performance of silicone antifouling coatings in marine environments.

Adhesive features of antifouling coating deposited on DH36 steel plate

Chiara borsellino;Gabriella Epasto;Andrea Mariano Sili;Gianmarco Sindona
;
Annamaria Visco
2026-01-01

Abstract

This work examines the mechanical performance and adhesion characteristics of commercial silicone-based antifouling coatings applied to DH36 steel substrates. DH36 is a low-carbon, high-strength structural steel widely used in marine applications, where its exposure to seawater makes it prone to rapid corrosion and biofouling. Antifouling coatings therefore play a dual role: they limit biological growth and provide an essential corrosion barrier. Growing environmental concerns and regulatory pressure have increased interest in silicone formulations that incorporate less toxic or "eco-friendly" active ingredients, as demonstrated in our previous related studies. In this context, the present study aims to investigate the adhesion strength of a three-layer commercial antifouling system, composed of a primer, a binder layer, and a silicone topcoat, applied to DH36 steel sheets. Mechanical performance was evaluated through pull-off adhesion tests and three-point bending tests, systematically varying the deposition parameters. The results identify how process variables influence coating-substrate adhesion and provide insights for optimizing deposition protocols to maximize the durability and protective performance of silicone antifouling coatings in marine environments.
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Utilizza questo identificativo per citare o creare un link a questo documento: https://hdl.handle.net/11570/3356959
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