Coupled slow strain rate and acoustic emission tests for gaseous hydrogen embrittlement assessment of API X65 pipeline steel

Hydrogen embrittlement (HE) sensitivity of API X65 pipeline steel was evaluated in this study through the simultaneous application of slow strain rate tests (SSRT) and acoustic emission (AE) monitoring on hollow dog-bone samples. Exposure to hydrogen gas decreased the elongation to fracture percentage with a significant rise in embrittlement index for the higher pressure of 10 MPa. SEM images of the fracture surfaces demonstrated that the fracture mechanism changed from ductile to ductile–brittle under 1 MPa pressure, and to predominantly brittle with quasi-cleavage characteristic when testing under 10 MPa hydrogen gas. Classification of the AE events based on waveform analysis revealed a mainly shear mode fracture for 10 MPa nitrogen sample, while a dominant tensile mode fracture was identified for the hydrogen charged samples.